Video intelligent monitoring system for real-time monitoring and anomaly detection
SAIGE VIMS

Detect process anomalies and errors in real-time from video

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Video intelligent monitoring system for real-time monitoring and anomaly detection
 
client
  • 세아
  • 현대모비스
  • LS전선
  • HL만도
  • LG Energy Solution
Introduction

Real-Time Detection of Process Errors and Anomalies
(VIMS: Video Intelligent Monitoring Solution)

  • Detects process errors and anomalies in real-time from streaming IP camera video footage. Requires only normal video footage (no errors) for training.

Functions

Process Monitoring and
Video-Based Defect Inspection

  • Inspection of Anomalies via Key Frame Image Analysis

    • Automatic extraction of key frames for video-based inspection
    • Utilized for equipment status checks and simple product inspections

  • Continuous Object Monitoring through Video Analysis

    • Real-time analysis of streaming video
    • Ongoing monitoring of specific areas (equipment, products)
    • Anomaly detection and equipment control based on defined criteria

  • Manufacturing Process Cycle Analysis

    • Real-time Video Stream Analysis
    • Monitoring of Equipment Operations and Speed in Video
    • Process Optimization Recommendations

Key Features

  • Monitoring and Control

    Monitoring and Control

    Provides real-time monitoring and control of dozens of cameras within the manufacturing process.

  • 실시간 이상 동작 감지

    Real-Time Anomaly Detection

    Detects process anomalies as they occur and automatically saves the footage for later analysis.

  • Statistical Analysis

    Statistical Analysis

    A complete statistical analysis of errors and anomalies together with trend information.

Types of detectable process anomalies

  • Collapsed

    Collapsed

  • Transfer error & drop

    Transfer error & drop

  • Surface defects

    Surface defects

  • Process Repeatability

    Process Repeatability

  • Jammed

    Jammed

  • Equipment anomaly

    Equipment anomaly

  • Routing error

    Routing error

  • Product contamination

    Product contamination

Applications

SAIGE VIMS can be applied across various industries.

  • Rechargeable Battery
  • F&B
  • Biopharmaceuticals
  • Automotive Parts

  • Rechargeable Battery Production: Precise Quality Control

    On high-speed battery production lines, early detection of cell tilting, jamming, drops, and surface defects reduces defects, minimizes downtime, and identifies process or equipment issues—maximizing overall efficiency.

    • Inspections for cell tilting
    • Jamming
    • Dropping
    • Equipment anomalies
    • Process repeatability

  • Food Manufacturing Process Requiring High-Speed Production Line Inspection

    From raw materials to filling and packaging, AI detects foreign contaminants, packaging errors, and product drops early—ensuring food safety and minimizing defects and production losses.

    • Foreign object detection
    • Filling and packaging defects or missing components
    • Product drop detection

  • Biopharmaceutical Manufacturing: Raw Drug Processing

    From raw ingredient processing to filling and packaging, AI solutions detect foreign contaminants and packaging omissions in real time—maintaining aseptic conditions while boosting quality and efficiency.

    • Foreign object detection
    • Packaging omission detection
    • Label error inspection

  • Automotive Parts Manufacturing: Ensuring Performance, Safety, and Efficiency

    Detects key process anomalies in real time, including part transfer errors, equipment malfunctions, and jamming. Monitoring process repeatability also minimizes quality variations and ensures stable production.

    • Part transfer error detection
    • Equipment anomaly monitoring
    • Part jamming inspection
    • Process repeatability verification
Strength

Technologies Optimized for Process Monitoring

  • Specialized for High-Speed Manufacturing Processes

    • AI inspection of up to 60 images per second
    • Stable continuous inspection even at variable line speeds
    • Continuous tracking and analysis of processes and defects from video
    • Automatic capture of optimal inspection timing via key frame extraction
    • Detects fleeting changes or tiny defects difficult to spot in a single frame

  • Easy Installation and Operation

    • Directly connect to existing CCTV for instant AI vision inspection—no complex hardware needed
    • Automatically identifies inspection targets without trigger setup
    • Integrates seamlessly with existing equipment without stopping production

  • Real-Time Anomaly Detection with Unsupervised Learning

    • Cuts operating costs by removing the need for manual labeling
    • Detects all abnormal behaviors, including unforeseen ones
    • Supports real-time process analysis and monitoring using live data

  • Detection Algorithms Tailored for Industrial Sites

    • Ensures stable monitoring despite lighting or environmental changes
    • Automatic ROI adjustment allows continuous monitoring without model retraining, even if camera angles shift
Contact

Start monitoring your processes with SAIGE.
Inquire about our products and solutions.

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